Wear Prevention Damage Prevention Custom Solutions Glossary of Terms Click here to learn about our latest products	GapSeal™ System reduces the potential for automobile paint contamination by sealing horizontal gaps between side screens on autorack cars. Major cost, safety and weight advantages over galvanized steel systems (1200 pounds lighter per car).  Eliminates possibility of rust. Model Quantity per car set Application Package Quantity ZT-171-97" 42 Horizontal GapSeal Each / 126 per skid ZT-171-61" 12 Horizontal GapSeal Each / 108 per skid ZT-273 54 Side Panel Anti-Theft Bars Each / Bulk Patented   EdgeGard® II Door Protection Systems bundle engineering grade polymer side screen profiles and post straps in a non-adhesive based system. Designed for conventional and specialty autoracks, provide effective door edge protection for 97%-100% of vehicles transported via autorack. Model Description Quantity ZT-575-100" Bullet style 100" Side Screen Profile – Grey Each / 280 per skid ZT-575-64" Bullet style 64" Side Screen Profile - Grey Each / 240 per skid ZT-251-8" 8" DBL. Plastic Straps - Black Each / 50 Per Box ZT-251-16" 16" DBL. Plastic Straps - Black Each / 50 Per box ZT-251-23" 23" DBL. Plastic Straps - Black Each / 50 Per box ZT-251-30" 30" DBL. Plastic Straps - Black Each / 50 Per box ZT-251-37" 37" DBL. Plastic Straps - Black Each / 50 Per box ZT-186 “C” Deck Roof Profile - Grey Each / 50 per skid ZT-176 Push-In Fasteners – Dark Grey 50 per bag ZT-249 Roof Clips 100 per bag ZT-233 Button Removal Tool Each Patented   Chock Box Protectors prevent lower door and trim damage of automobiles shipped via tri-level autoracks. Custom fit bumpers are easily attached using a patented clip-on fastener.   Model Description Package Quantity ZT-240 Chock Box Protector Each / 36 per box ZT-249 Retainer Clip 100 per bag Patented   “No-Lube" Autorack Door Guides are permanently lubricated door guides for radial end doors on bi- and tri-level autorack cars. Permanently lubricated ZefTuf® material eliminates steel-on-steel wear and improves door operation. Model Application Package Quantity ZT-108 Rear Door Guide - Existing Cars (slotted holes) Each/ 80 per box ZT-108-01 Rear Door Guide - New door application (round holes) Each/ 80 per box ZT-131 Door Guide Conversion Kit (welds directly to existing bracket) Each/ 30 per box Patented   “No-Lube” ‘J’ Plates incorporate a self-lubricating bushing  ( ZefTuf ® ) created specifically for radial and SealSafeTM  doors.  Designed to eliminate door track lubrication (grease contamination) and wear, and improve door operation.  Model Description Material Package Quantity ZT-352 Outer 'J' Cover Plate Powder coated A-36 Steel Each/ 20 per box ZT-353 Inner 'J' Cover Plate BL/AR Powder coated A-36 Steel Each/ 20 per box ZT-354 Inner 'J' Cover Plate BR/AL Powder coated A-36 Steel Each/ 20 per box Patented   ‘No-Lube” Autorack Door Locks secure autorack doors.  The design incorporates self-lubricating bushings (ZefTuf®-HD) that eliminate grease contamination of interiors, reduce door lock maintenance, and improve door operation.  Available in both bottom and top lock designs. Model Application Package Quantity ZT-303-BL/AR Bottom Door Lock Each / Bulk ZT-303-BR/AL Bottom Door Lock Each / Bulk ZT-304-BR/AL Top Door Lock Each / Bulk ZT-304-BL/AR Top Door Lock Each / Bulk Patented   Seal Safe™ Radial Door Stabilizers help to minimize wear to conventional autorack doors and door tracks by limiting longitudinal door movement and vibrations. Model Description Deck application Parts per deck Package quantity ZT-516-BL/AR 3” Stabilizer with bonded ZefTuf Pad Bi-level B deck / Tri Level – C deck 2 20 pcs. per box ZT-516-BR/AL 3” Stabilizer with bonded ZefTuf Pad Bi-level B deck / Tri Level – C deck 2 20 pcs. per box ZT-517-BL/AR 1 ½” Stabilizer with bonded ZefTuf Pad Tri-level B deck only 2 20 pcs. per box ZT-517-BR/AL 1 ½” Stabilizer with bonded ZefTuf Pad Tri-level B deck only 2 20 pcs. per box Patent Pending   Links   Bi-level application instructions   Tri-level application instructions   Q2 Tri-level application instructions Roof Security Brackets include ZefTuf® wear protectors that isolate top side screens from metal-to-metal contact, preventing possible rust damage to vehicles and side panels.  Available in two sizes for quick installation and easy adjustments. Model Application Package Quantity ZT-274 For Gaps up to 2" Each/ Bulk ZT-374 For Gaps over 2" Each/Bulk Coupler Shank Plug – Eliminate potential fouling of coupler operation with ZefTek’s customer engineered plug insert and epoxy system.  Suitable for application to all long shank couplers with open “core holes” Model Description Package quantity ZT-527 Filler insert – bag of 100 Bag of 100 ZT-528 Two part epoxy  (tube form) 10 per box ZT-529 Two part epoxy (stick form) 12 per box ZT-530 Manual applicator gun (tube form only) Each ZT-531 Metering head for applicator (tube form only) Bag of 12 ZT-532 Battery operated applicator gun (tube form only) Each Links   Coupler plug application instructions Autorack Delineator Placard easily affixes to car body in any weather condition.  No surface preparation required. FRA approved reflective tape applied to placard in controlled environment for maximum long-term performance. Model Description Application Method Quantity ZT-502-AV Autorack Delineator Placard - 4”x18” “Push-on.” Requires “black” push-in fasteners. 1 8D-504-AV Autorack placard kit 22 ea. - 4”x18”; 1 ea. ZT-507-88 Autorack side screen kit with “black” push-in fasteners (included) 22 placards; 1 bag fasteners ZT-507-88 Autorack placard push-in fasteners “Push-in” - “black” Bag of 88 pcs Patent Pending   Specifications Precautions Placard must slide “back and forth” between fasteners to allow for expansion and contraction Links   Autorack Delineator Application Drawing
ZefTek, Inc. | 865 Busse Highway | Park Ridge, Illinois 60068 | Tel: (847) 692-6050 | Fax: (847) 692-6070 | zefteksales@wabtec.com